6.7L Cummins Forum

This is applicable to all Dodge trucks but since it is a Cummins Site I labeled the thread as such.



1 - PCM
2 - TIPM
3 - Battery
4 - Generator
5 - Feed Back Circuit B+
6 - Control Circuit
7 - Battery Sense


On gasoline powered engines, the charging system is turned on and off with the PCM (Powertrain Control Module) and ignition switch with engine running. On diesel powered engines, the charging system is turned on and off with the ECM (Engine Control Module) and ignition switch with engine running. The field circuit will not be energized until engine is running and ignition switch on. This voltage is connected through the PCM and supplied to one of the generator field terminals (Gen. Source B+) at the back of the generator. The generator is internally grounded. The generator regulates the field using pin-1 of the field connector (high side driver).
The generator is driven by the engine through a serpentine belt and pulley, or a decoupler pulley arrangement.
The PCM, or ECM receives a voltage input from the generator (5) and also a battery voltage input (7) from the TIPM (Totally Integrated Power Module), it then compares the voltages to the desired voltage programed in the EVR (Electronic Voltage Regulator) software, and, if there is a difference it sends a signal to the generator EVR circuit to increase or decrease output. It uses a Pulse Width Modulation (PWM) to send signals to the generator circuitry to control the amount of output from the generator. The amount of DC current produced by the generator is controlled by the EVR circuitry contained within the generator.
All vehicles are equipped with On-Board Diagnostics (OBD). All OBD-sensed systems, including EVR circuitry, are monitored by the PCM. Each monitored circuit is assigned a Diagnostic Trouble Code (DTC). The PCM will store a DTC in electronic memory for certain failures it detects.
The Check Gauges Lamp (if equipped) monitors: charging system voltage, engine coolant temperature and engine oil pressure. If an extreme condition is indicated, the lamp will be illuminated. This is done as reminder to check the three gauges. The lamp is located on the instrument panel. Refer to the Instrument Cluster section for additional information.
Voltage is monitored at the B+ terminal stud to insure it is connected. If the B+ cable is loose, the PCM will shut down generator field. Because of this new feature, pin-2 of the field connector is internally connected to the B+ terminal.
The generator used with diesel engines is internally regulated. The generator and ECM communicate for diagnostics, etc. If the generator regulator becomes disconnected from the ECM, it will still operate, but in a default mode.

DIAGNOSIS AND TESTING - CHARGING SYSTEM

The following procedures may be used to diagnose the charging system if:

• the check gauges lamp (if equipped) is illuminated with the engine running
• the voltmeter (if equipped) does not register properly
• an undercharged or overcharged battery condition occurs.

Remember that an undercharged battery is often caused by:

• accessories being left on with the engine not running
• a faulty or improperly adjusted switch that allows a lamp to stay on. Refer to Ignition-Off Draw Test in 8, Battery for more information.

INSPECTION

The PCM (Powertrain Control Module), or ECM (Diesel) monitors critical input and output circuits of the charging system, making sure they are operational. A Diagnostic Trouble Code (DTC) is assigned to each input and output circuit monitored by the On-Board Diagnostic (OBD) system. Some charging system circuits are checked continuously, and some are checked only under certain conditions.

Attached Thumbnails

 

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2007.5 Dodge Ram 3500 HD,QC, 6.7L Cummins, 6speed Auto, 4X4, Bighorn Edition.
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